High Speed Cut To Length Line
The High Speed Cut to Length Line is specially designed to speed up the cut-to-length cutting speed, and is used in sheet metal processing equipment with large capacity requirements and high precision requirements.
Product Introduction
1. Introduction From Reliance （Xiamen）Industry Co.，Ltd
The High Speed Cut to Length Line is specially designed to speed up the cut-to-length cutting speed, and is used in sheet metal processing equipment with large capacity requirements and high precision requirements. Its main features are that the structure must be stable, the machining accuracy of parts and components is high, and it can work without stopping. A good example is the sheet metal work especially required in the home appliance industry. In addition, due to high-speed production, safety protection is very important, so our machines will strictly require the design and safety specifications according to CE standards.
2. Specifications/Technical parameters
LINE SPECIFICATIONS | Material to be processed : HRC Material Thickness : 0.35mm to 3.2mm Tolerance of flatness: +/- 1mm per square Cutting minimum length: 350-400mm Set up Position: from left to right (depends on clients) Total power: about 120KW. |
LIST OF EQUIPMENTS UNDER SCOPE OF SUPPLY | 1. Coil car 2. Decoiler with snubber roll 3. precision leveler 4. loop table system 5. Side Guide Roller 6. Servo feeder machine 7. Shear Machine 8. Conveyor table 9. Stacker 10. lifting table 11. Two trolleys output for discharge 12. Hydraulic Systems 13. Pneumatic Systems |
SERVO FEEDER | It can measure the length cutting set from the PLC program. 2 Pinch Roll shall be fabricated out of prime plates and machined to house the roll assemblies. The bottom roll and the top roll are driven by motorize. The top roll deflects the strip from the pit loop to suit the pass line and roll actuates up and down by means of a pair of pneumatic cylinders. 2 Measuring Roller, the bottom roll and the top roll are driven by motor. The top roll is actuate up and down by a pair of pneumatic cylinders. The measuring roller assembly is with Servo Motor driven which will give the sense of length to be cut. 5 straightening rolls, the upper rolls are horizontally pivoted, i.e. it can rotate around a horizontal axis perpendicular to the line axis by motorize and manual to allow a deeper penetration of the entry rolls. Technical Data: ◇Work Roll: Quantity of Rolls – 9 Nos ◇Material – 42CrMo ◇Hardness – 52 to 60 HRC ◇Plating – Chrome Plating ●Work Roll Drive : Servo motor 15 KW from YASKAWA Japan company |
SHEAR MACHINE | The shearing machine can cut the coil steel automatically and communicate with the PLC program. Construction: 1. The frame is entirely welded with steel plates, and treated to relive stress by tempering, Lubrication system is centralized. Shear is operated on Crank shaft mechanism. The operated crank type shear. 2. Blades: Shears provided with high quality, three segment Hot die steel blades for longer tool life , easy in assembly of blades reduce down time .The Blades are four edged . |
ELECTRICAL SYSTEM AND PROGRAMMING | The system has a complete control of the equipment by means of one programmable PLC. The system is provided with a PLC in the main control desk like HMI (Human Machine Interface). The parameters of work are incorporated in the HMI and communicated with the PLC. Operator Interface (HMI) Since the major components of the Automation metal cut to length line solutions are on Control Net™, all process and diagnostic information is available for display and interaction with the operator. By pre-programming these displays into proven user-friendly designs, we’ve made complex HMIs affordable. Machine is supplied with the following screens:
Machine Overview – Increases efficiency by providing the operator a visual display of drive and machine parameters in both a bar graph and digital format.
Fault Summary – This screen identifies alarms and faults. When a fault occurs that causes the line to shut down, all faults are identified and the first fault flashes.
Line Run Permissive – The line run permissive screen lists all drives, auxiliary and other associated equipment required to start the cut to length line.
Automated Stop On Length or Diameter Set-up – The operator sets up the automated stop on length or diameter counters via this screen.
Electrical System supply will remain in our scope and is provided with following list. The electrical system is consisting of following: • PLC and touch panel for interlocking and programming from Siemens • All field elements like, encoders, proxies etc. • All control desks • Field Elements: |
3. Product detail
1. Application: household appliance, hardware, auto industry.
2. Original: Xiamen, China
3. Certification: ISO9001, CE etc.
4. Price: Negotiable
5. Voltage: 380V 50Hz, the voltage can be as local demand
6. Payment term: TT, LC
7. Delivery date: Negotiable
8. Packing: Naked package with poly wood case for control box
9. Market: ASEAN/Middle East/ South Asia/North America/Russia
10. Warranty: 1 year
4. Certificates
5. Our factory
Our factory was established in 2014, which covers an area of MORE THAN 10,000 SQUARE METERS. With 20 YEARS PROFESSIONAL EXPERIENCE, Meanwhile, we are the main drafter standard of China Non-standard roll former manufacturer and exporter of high quality roll forming machines in China. We are an ISO9001 approved company, and have European CE certification
6. Advantage
1 Throughout the process, we have a competent sales staff that will give you with prompt and enthusiastic assistance.
2 We have over 20 years of expertise manufacturing and servicing customized equipment.
3 Excellent value for money
4 Use of only high-quality, custom-made equipment
7. FAQ
1> How about RELINACE's after-sales service in other countries?
RELINACE will normally send a commissioning technician to the buyer's factory to assist with commissioning and training.
2> How is your after-sales support?
We give 12 months of free warranty servicing and technical assistance after the equipment leaves the manufacturer. If the mechanical parts are still broken throughout the free warranty term, we can replace them with new ones at no cost.
3>Are you a manufacturer or a distributor?
We are a manufacturing and a trade firm.
8. EXHIBITIONS/MEETINGS
9. Direct Contact Information
Why choose us?
- Our commitment to sustainability means that all our Cut To Length Line products are produced with minimal impact on the environment.
- Relying on strong technical strength and high-end domestic and foreign cooperation, our High Speed Cut To Length Line are deeply trusted and loved by consumers.
- Our goal is to help our customers succeed by providing high-quality Cut To Length Line products that meet their needs.
- We are keeping durable business relationships with more than 200 wholesalers all over the world.
- We have established long-term relationships with our customers based on trust, reliability, and quality of our Cut To Length Line products.
- We believe that we adhere to the business tenet of honesty and serve all walks of life with high-quality natural gas, reasonable prices, good technology and reputation.
- Our factory's commitment to investment in the latest technology and equipment means that we are at the forefront of innovation in the Cut To Length Line industry.
- We win customer trust through excellence in quality, reliability and innovation.
- Our factory's dedication to continuous improvement means that we are always looking for ways to enhance our Cut To Length Line products and services.
- We put the right talent in the right position, have a forward-looking vision, and advocate differential development.
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